What is the difference between liquid coating and solid coating?

February 24, 2023
February 24, 2023 Longchang Chemical

What is the difference between liquid coating and solid coating?

1、Liquid coating coating technology

1.1、Brushing

Brush coating is the most widely used, but the coating efficiency is low, the production scale reaches a certain level, and the manufacturers who have certain requirements for production efficiency cannot tolerate this primitive coating method. And the quality of type core coating is not good, there are brush marks on the surface of the coating, and there is a big waste of paint, which requires high coating technology.

 

1.2、Spraying

Spraying is the most widely used coating technology in mechanical and electronic industry, and it is also the most polluting process among all coating processescoatingol.com. It is a method to make liquid paint atomized into mist and sprayed to the surface of the object to form a coating.

 

1.3、Dip coating

Dip coating is mainly applied to small type core. Dip coating is a coating method in which all the paint is immersed in a container with paint, and then removed from the tank after a short period of time, and the excess coating liquid is re-flowed back into the tank. There is no problem of “flying paint”, but there is a problem of solvent evaporation and a small amount of dripping paint on the ground.

 

1.4、Flow coating

Flow coating is widely used for sand core and small and medium-sized castings to apply coatings. Flow coating is to use the pump to squeeze out the paint from the nozzle with a pressure of 0.02MPa~0.2MPa and coat the workpiece on the conveyor. Excess paint, overflow dripping drops are returned to the storage tank for recycling. The flow coating has no brush marks, smooth surface, high surface quality, saves paint, low environmental pollution, and is not only suitable for sand core but also for casting.

 

1.5、roll coating

It is used for single-sided or double-sided high-speed continuous mechanical coating of thin plates or strips. It will be dipped in the paint of the rotating coating roller to “transfer” the paint to the surface of the workpiece, forming the required thickness of the paint film.

 

1.6、Curtain Coating

Curtain coating is mainly used for thin plate or strip coating. The paint is pumped or overflowed by gravity through adjustable gaps to form a “curtain” that coats the surface of the workpiece. Curtain coating is a high-speed coating process with minimal paint loss.

 

1.7、Roll coating or rotating drum coating

Roll coating or rotating drum coating can control the precision and flatness of the plate more effectively, and successfully eliminate the traditional cause of bump and wrinkle, so it is often used for small parts such as screws, nuts and small screws with a single weight less than 0.5kg. It is a process of spilling a certain amount of paint in the drum or rotating drum that holds the workpiece, so that the paint is evenly coated and glued to the surface of the workpiece.

 

1.8、Electrophoretic coating

Mainly refers to “cathodic electrophoretic coating”, which is widely used in the motor vehicle industry and promoted to the industrial fields such as building materials, light industry, household appliances and the surface corrosion and decoration of hardware and handicrafts. Cathodic electrophoresis is the movement of positively charged cationic resin to the cathode after electrification, and the cathodic coating is precipitated onto the specimen as the pH value near the cathode rises and particle exchange occurs.

 

2、Solid coating technology

 

Solid state coating is “powder coating”. It does not use solvents, but covers the workpiece with fine powder of coating material, and then melts it at a temperature exceeding the melting point of the powder to form a paint film on the workpiece. Powder coating includes three processes: “electrostatic spraying”, “fluid bed” and “electrostatic fluid bed”. Under the condition that the powder is collected and reused, the utilization rate of powder coating is almost 100%. “Electrostatic spraying” uses electrostatic adsorption to adsorb the powder coating onto the workpiece at room temperature, and then heats up and melts to form a paint film. “Fluid bed” is to place the workpiece, which has been preheated to above the melting temperature of the coating, into the fluidized suspended coating powder, and the coating powder in contact with the workpiece is melted and coated on the workpiece to form the coating film. “Electrostatic fluid bed” is to set the electrode in the powder chamber, so that the fluid bed coating powder negative charge adsorption on the grounded workpiece. Powder coating does not have the problem of solvent pollution, the main problem is the recycling of coating powder.

UV coating raw materials : UV Monomer Same series products

 

Polythiol/Polymercaptan
Lcnamer® DMES Monomer Bis(2-mercaptoethyl) sulfide 3570-55-6
Lcnamer® DMPT Monomer THIOCURE DMPT 131538-00-6
Lcnamer® PETMP Monomer PENTAERYTHRITOL TETRA(3-MERCAPTOPROPIONATE) 7575-23-7
Lcnamer® PM839 Monomer Polyoxy(methyl-1,2-ethanediyl) 72244-98-5
Monofunctional Monomer
Lcnamer® HEMA Monomer 2-hydroxyethyl methacrylate 868-77-9
Lcnamer® HPMA Monomer 2-Hydroxypropyl methacrylate 27813-02-1
Lcnamer® THFA Monomer Tetrahydrofurfuryl acrylate 2399-48-6
Lcnamer® HDCPA Monomer Hydrogenated dicyclopentenyl acrylate 79637-74-4
Lcnamer® DCPMA Monomer Dihydrodicyclopentadienyl methacrylate 30798-39-1
Lcnamer® DCPA Monomer Dihydrodicyclopentadienyl Acrylate 12542-30-2
Lcnamer® DCPEMA Monomer Dicyclopentenyloxyethyl Methacrylate 68586-19-6
Lcnamer® DCPEOA Monomer Dicyclopentenyloxyethyl Acrylate 65983-31-5
Lcnamer® NP-4EA Monomer (4) ethoxylated nonylphenol 50974-47-5
Lcnamer® LA Monomer Lauryl acrylate / Dodecyl acrylate 2156-97-0
Lcnamer® THFMA Monomer Tetrahydrofurfuryl methacrylate 2455-24-5
Lcnamer® PHEA Monomer 2-PHENOXYETHYL ACRYLATE 48145-04-6
Lcnamer® LMA Monomer Lauryl methacrylate 142-90-5
Lcnamer® IDA Monomer Isodecyl acrylate 1330-61-6
Lcnamer® IBOMA Monomer Isobornyl methacrylate 7534-94-3
Lcnamer® IBOA Monomer Isobornyl acrylate 5888-33-5
Lcnamer® EOEOEA Monomer 2-(2-Ethoxyethoxy)ethyl acrylate 7328-17-8
Multifunctional monomer
Lcnamer® DPHA Monomer Dipentaerythritol hexaacrylate 29570-58-9
Lcnamer® DI-TMPTA Monomer DI(TRIMETHYLOLPROPANE) TETRAACRYLATE 94108-97-1
Acrylamide monomer
Lcnamer® ACMO Monomer 4-acryloylmorpholine 5117-12-4
Di-functional Monomer
Lcnamer®PEGDMA Monomer Poly(ethylene glycol) dimethacrylate 25852-47-5
Lcnamer® TPGDA Monomer Tripropylene glycol diacrylate 42978-66-5
Lcnamer® TEGDMA Monomer Triethylene glycol dimethacrylate 109-16-0
Lcnamer® PO2-NPGDA Monomer Propoxylate neopentylene glycol diacrylate 84170-74-1
Lcnamer® PEGDA Monomer Polyethylene Glycol Diacrylate 26570-48-9
Lcnamer® PDDA Monomer Phthalate diethylene glycol diacrylate
Lcnamer® NPGDA Monomer Neopentyl glycol diacrylate 2223-82-7
Lcnamer® HDDA Monomer Hexamethylene Diacrylate 13048-33-4
Lcnamer® EO4-BPADA Monomer ETHOXYLATED (4) BISPHENOL A DIACRYLATE 64401-02-1
Lcnamer® EO10-BPADA Monomer ETHOXYLATED (10) BISPHENOL A DIACRYLATE 64401-02-1
Lcnamer® EGDMA Monomer Ethylene glycol dimethacrylate 97-90-5
Lcnamer® DPGDA Monomer Dipropylene Glycol Dienoate 57472-68-1
Lcnamer® Bis-GMA Monomer Bisphenol A Glycidyl Methacrylate 1565-94-2
Trifunctional Monomer
Lcnamer® TMPTMA Monomer Trimethylolpropane trimethacrylate 3290-92-4
Lcnamer® TMPTA Monomer Trimethylolpropane triacrylate 15625-89-5
Lcnamer® PETA Monomer Pentaerythritol triacrylate 3524-68-3
Lcnamer® GPTA ( G3POTA ) Monomer GLYCERYL PROPOXY TRIACRYLATE 52408-84-1
Lcnamer® EO3-TMPTA Monomer Ethoxylated trimethylolpropane triacrylate 28961-43-5
Photoresist Monomer
Lcnamer® IPAMA Monomer 2-isopropyl-2-adamantyl methacrylate 297156-50-4
Lcnamer® ECPMA Monomer 1-Ethylcyclopentyl Methacrylate 266308-58-1
Lcnamer® ADAMA Monomer 1-Adamantyl Methacrylate 16887-36-8
Methacrylates monomer
Lcnamer® TBAEMA Monomer 2-(Tert-butylamino)ethyl methacrylate 3775-90-4
Lcnamer® NBMA Monomer n-Butyl methacrylate 97-88-1
Lcnamer® MEMA Monomer 2-Methoxyethyl Methacrylate 6976-93-8
Lcnamer® i-BMA Monomer Isobutyl methacrylate 97-86-9
Lcnamer® EHMA Monomer 2-Ethylhexyl methacrylate 688-84-6
Lcnamer® EGDMP Monomer Ethylene glycol Bis(3-mercaptopropionate) 22504-50-3
Lcnamer® EEMA Monomer 2-ethoxyethyl 2-methylprop-2-enoate 2370-63-0
Lcnamer® DMAEMA Monomer N,M-Dimethylaminoethyl methacrylate 2867-47-2
Lcnamer® DEAM Monomer Diethylaminoethyl methacrylate 105-16-8
Lcnamer® CHMA Monomer Cyclohexyl methacrylate 101-43-9
Lcnamer® BZMA Monomer Benzyl methacrylate 2495-37-6
Lcnamer® BDDMP Monomer 1,4-Butanediol Di(3-mercaptopropionate) 92140-97-1
Lcnamer® BDDMA Monomer 1,4-Butanedioldimethacrylate 2082-81-7
Lcnamer® AMA Monomer Allyl methacrylate 96-05-9
Lcnamer® AAEM Monomer Acetylacetoxyethyl methacrylate 21282-97-3
Acrylates Monomer
Lcnamer® IBA Monomer Isobutyl acrylate 106-63-8
Lcnamer® EMA Monomer Ethyl methacrylate 97-63-2
Lcnamer® DMAEA Monomer Dimethylaminoethyl acrylate 2439-35-2
Lcnamer® DEAEA Monomer 2-(diethylamino)ethyl prop-2-enoate 2426-54-2
Lcnamer® CHA Monomer cyclohexyl prop-2-enoate 3066-71-5
Lcnamer® BZA Monomer benzyl prop-2-enoate 2495-35-4

 

Contact Us Now!

If you need COA, MSDS or TDS of UV Monomers, please fill in your contact information in the form below, we will usually contact you within 24 hours. You could also email me info@longchangchemical.com during working hours ( 8:30 am to 6:00 pm UTC+8 Mon.~Sat. ) or use the website live chat to get prompt reply.

Contact US

English