Bagaimana cara kerja agen perata?

Quick answer: A practical additive decision starts with the exact defect: foam, poor wetting, craters, haze, or instability. The best product is usually the one that solves that defect with the safest compatibility window.

1. Gambaran umum tentang perataan

After the construction of paint, there is a flow and drying film-forming process, and then gradually form a flat, smooth, uniform coating film. Whether the coating film can achieve the characteristics of flat and smooth is called leveling. In the actual construction process of the coating, the film defects that often appear are orange peel, fish-eye, shrinkage, pinhole, shrinkage, Benedict swirl, air sensitivity and due to poor leveling, brush marks when brushing, roller coating roller marks are known as poor leveling, the generation of these phenomena reduces the decorative and protective function of the coating. There are many factors affecting the leveling of coatings, such as solvent volatility gradient and solubility properties, surface tension of coatings, wet film thickness and surface tension gradient, rheology of coatings, construction process and environment, etc., of which the most important factors are the surface tension of coatings, surface tension gradient generated by the wet film in the film-forming process and the surface tension homogenization of the surface layer of the wet film. To improve the leveling of coatings, it is necessary to consider adjusting the formulation and adding suitable additives. In practice, CHLUMILE 3345 Leveling Agent dan CHLUMILE 3033 Leveling Agent are often compared so that the coatings have suitable surface tension and the ability to reduce the surface tension gradient.
2. Peran agen perata
Setelah membasahi substrat, aditif yang mengontrol aliran lapisan ke perataan akhir disebut agen perata, yang dapat mengatasi masalah berikut
3. Faktor-faktor utama yang memengaruhi perataan
3.1. Gradien tegangan permukaan - antarmuka cairan-udara
Gradien tegangan permukaan pada lapisan dalam dan luar menyebabkan vortisitas Benadryl
Penghapusan gradien tegangan permukaan merupakan elemen penting dalam mendapatkan permukaan yang rata
3.2. Tegangan permukaan - antarmuka cair-padat
Tegangan permukaan yang lebih rendah dari substrat, sehingga lapisan memiliki keterbasahan substrat yang lebih baik
Tegangan permukaan yang lebih rendah pada lapisan, yang mengarah pada perataan gelombang panjang yang lebih baik pada cairan.
4. Faktor-faktor yang mempengaruhi kecepatan leveling
Semakin tinggi viskositas, semakin lambat perataannya.
Semakin tebal film, semakin cepat perataannya.
Semakin tinggi tegangan permukaan, semakin cepat perataannya.
5. Mekanisme dan sifat-sifat agen perata yang berbeda
5. 1) Menghilangkan gradien tegangan permukaan
5. 2 Kurangi tegangan permukaan sistem.
Organosilikat.
-Mengurangi tegangan permukaan secara signifikan
Organosilikat: - Secara signifikan mengurangi tegangan permukaan - Sifat migrasi yang baik menghilangkan gradien tegangan permukaan
Non-silikon dan non-fluorin: - Tidak ada pengurangan tegangan permukaan yang signifikan
-Tidak ada pengurangan tegangan permukaan yang signifikan
- Tidak ada migrasi permukaan
- Orientasi di dalam lapisan, menyesuaikan homogenitas tegangan permukaan lokal

How buyers usually evaluate coating and ink additives

Additive selection is usually most effective when the team defines the defect first and then screens compatibility, dosage range, and process stage. That is often much more reliable than choosing only by chemistry family or by a single dramatic lab result.

• Start from the defect, not the additive name: wetting loss, crater, microfoam, and instability often need different solutions even inside the same formula.
• Check compatibility at the intended dosage: the strongest additive can still be the wrong commercial choice if it narrows the process window too much.
• Review the stage of use: some products are most useful during grind, while others matter more during let-down, filling, or final application.
• Balance cure or film quality with defect control: the right additive fixes the problem without sacrificing adhesion, gloss, or appearance.

Recommended product references

• CHLUMIAF 094: A balanced defoamer reference for waterborne coatings and many general foam-control screens.
• CHLUMIAF 3062: Useful when printing-ink and UV-ink compatibility matter in the defoaming screen.
• CHLUMIAF 3037: A stronger process-defoaming option when persistent foam survives harsher conditions.
• CHLUMIWE 3280: A strong wetting-agent reference for inks, coatings, and difficult substrate wetting.

FAQ for buyers and formulators

Why does an additive that looks powerful in a beaker sometimes fail in production?
Because shear, temperature, substrate, and the full formula can all change the way the additive performs under real process conditions.

Should the most aggressive additive always be preferred?
Not usually. The best additive is the one that solves the real defect while preserving the broadest safe operating window.