3 月 28, 2023 隆昌化工

高温油墨有哪些优点?

Quick answer: In most UV systems, photoinitiators are selected by balancing wavelength fit, through-cure, color control, and line speed. Buyers usually compare a blended package instead of one isolated product.

如何选择好的高温油墨也是一个关键问题,目前增加了一种新的高温油墨--UV 混合型高温油墨,这种高温油墨对印刷行业非常有意义,可以在印刷机上使用这种高温油墨,而无需更换橡皮布或着墨辊。如果为 UV 高温油墨设置了印刷机,它也可以运行普通高温油墨。这对印刷商来说是一个巨大的进步,因为它具有极大的灵活性。

 

这种紫外线高温油墨系统的最大优势是能够进行在线紫外线涂布,而无需延长转印流程来完成水基涂布。这些改进主要来自紫外线固化的额外条件,价格也会随之提高,但研究人员预计最终会提高生产率。他们预计混合技术将不断改进,提高产品质量,降低印刷成本。单流体高温油墨和混合高温油墨是人们谈论较多的两种改进技术,但一些较大的高温油墨公司也在从事其他产品的研究。能量固化高温油墨是高温油墨行业中发展迅速的一个细分市场,尤其是电子束(EB)技术,未来将在市场中占有一席之地。

 

在印刷过程中,不管是哪种印刷,也不管是多色印刷还是单色印刷,印刷前首先遇到的问题就是油墨颜色的调配,使之适应被印产品的需要;不管油墨多么鲜艳,如果操作人员不懂一些油墨性能和配色知识,调配出来的油墨就不能达到满意的外观效果和应有的质量水平。为此,隆昌化工整理了印刷高温油墨调色应注意的问题,以供参考:

 

首先,仔细观察色样,特别要注意观察承印物,从承印物的粗糙与光滑、反光程度来选择油墨

例如,高温油墨印刷在光滑、反光性强的铝板或易拉罐上,选择透明度高的油墨将有助于大大增强高温油墨的金属光泽。在选择配色所需的高温油墨时,应尽量避免混合使用过多的高温油墨,尽量使用接近标准色且由单一颜料制成的高温油墨。用于配色的彩色油墨越多,离标准色越远,亮度越差,混合出来的颜色哑光度越高,就不可能借用配色来调制原色。

二、特别注意高温油墨的着色力

如果选用的高温油墨浓度不够高,无论怎样调配,也达不到标准色浓度。需要添加白墨和黑墨时,要特别注意添加量和称量的准确性。在所有高温油墨中,白墨的遮盖力特别强,添加过多,不仅会稀释颜色,还会妨碍承印物的反光程度。在制作浅色高温油墨时,应根据墨膜的透光程度判断应加入多少白墨或调墨油(调色剂)进行调色。绝对不允许使用溶剂(稀释水)来调色。溶剂加入过多,不仅会影响印刷性能,还会破坏高温油墨的结构,造成颜料与树脂油分离、沉淀或大大降低高温油墨的光泽。

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A practical selection route for photoinitiator-related projects

When technical buyers or formulators screen photoinitiators, the most useful decision frame is usually cure quality plus application fit: which package cures reliably, keeps appearance acceptable, and still works under the lamp, film thickness, and substrate conditions of the actual process.

  • Match the package to the lamp first: mercury lamps, UV LEDs, and visible-light systems can rank the same photoinitiators very differently.
  • Check depth cure and surface cure separately: a film that feels dry on top can still be weak underneath.
  • Balance yellowing with reactivity: the strongest deep-cure route is not always the best commercial choice if color or migration risk becomes unacceptable.
  • Use the final formula as the benchmark: pigment load, monomer package, and film thickness can all change the apparent ranking of the same initiator.

Recommended product references

  • CHLUMINIT TPO-L: A strong low-yellowing reference for LED-oriented UV systems.
  • CHLUMINIT 819: Useful when a formulation needs stronger absorption and deeper cure support.
  • CHLUMINIT ITX: A useful long-wave support route in many printing-ink packages.
  • CHLUMICRYL IBOA: A strong low-viscosity monomer reference when hardness and good flow both matter.

FAQ for buyers and formulators

Why are blended photoinitiator packages so common?
Because one product may control yellowing or lamp fit well while another improves cure depth or line-speed performance, so the full package is often stronger than any single grade.

Should incomplete cure always be solved by adding more initiator?
Not automatically. The real limitation may be the lamp, film thickness, pigment shading, or the rest of the reactive system rather than simple under-dosage.

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