9 月 24, 2022 隆昌化工

不同光稳定剂组合的附加保护效果

Quick answer: For UV monomer and resin selection, the key commercial question is not “which material is best in general” but “which package delivers the right balance of flow, cure, adhesion, and durability in the real application.”

用于有机聚合物的光稳定剂主要有紫外线吸收剂、受阻胺光稳定剂、激发态猝灭剂、过氧化氢分解剂等。这些不同类型的光稳定剂对提高聚合物涂料的光稳定效果有不同程度的影响。在实际的涂料光稳定配方中,技术人员往往会采用两种或两种以上不同机理的光稳定剂组合使用,以获得更有效、更持久的涂料光稳定效果,其相加效果为 1 + 1 > 2。比较经典的组合是使用紫外线吸收剂和受阻胺光稳定剂(HALS)。前者通过过滤掉阳光中的有害紫外线,从源头上保护涂层不发生光氧化,但在自身的循环作用中很难避免消耗转化,出现褪色、光解等不可逆变化,有效浓度逐渐降低,慢慢失去光稳定作用。HALS 通过清除涂层中的自由基和过氧化物来阻断光氧化过程,从而保持涂层的光泽,抑制黄变和脆化。但是,HALS 产生的氮氧自由基基本上是有色的,可以吸收紫外线,有可能发生光解耗损。紫外线吸收剂和 HALS 的组合可以起到互补保护的作用,紫外线吸收剂可以过滤有害紫外线,保护氮氧自由基不被光解耗竭,而 HALS 可以清除自由基和氢过氧化物,保护 UVA 不被光解耗竭。紫外线吸收剂可防止自由基和过氧化物。通过相互补充,紫外线吸收剂和 HALS 可以在涂层光老化过程中长期保持足够高的浓度,从而增强光稳定效果。

左图显示了含有苯乙烯单元的丙烯酸酯共聚物涂层在光老化过程中氧化氮自由基浓度的变化。在仅含有 HALS 的系统中,氮氧自由基在短时间内达到较高浓度后会迅速衰减到较低水平;而在含有苯并三唑紫外线吸收剂的组合系统中,膜内的氮氧自由基可在较高浓度下维持较长时间。

单独使用紫外线吸收剂,涂层的光稳定效果往往并不理想,因为它是根据光吸收的特性来决定功效的发挥。如果与光稳定效果更高的 HALS 结合使用,则更容易获得光稳定效果的显著提高。

如上图所示,紫外线吸收剂与 HALS 结合使用对脂肪族聚氨酯涂料光稳定性的影响。在仅使用苯并三唑 UVA(Tinuvin234)的体系中,随着光老化时间的延长,聚氨酯粘接损失率仅略低于空白样品;当单独使用 HALS 时,光稳定效果大幅提高;当 HALS 与等量的紫外线吸收剂结合使用时,光稳定效果进一步提高。

A practical sourcing and formulation view of UV monomers and oligomers

Most successful UV formulations are built by choosing the backbone first and then tuning the reactive monomer package around the substrate, cure method, and end-use stress. That usually produces a more stable result than choosing materials by viscosity or price alone.

  • Start from the final property target: hardness, flexibility, adhesion, and shrinkage rarely point to exactly the same raw-material package.
  • Screen the reactive package as a whole: oligomer, monomer, and photoinitiator choices interact strongly in UV systems.
  • Use viscosity as a tool, not the only decision rule: the easiest-processing material is not always the one that performs best after cure.
  • Check the real substrate: plastic, metal, label film, gel systems, and coatings can reward very different polarity and cure-density balances.

Recommended product references

  • CHLUMILS UV-123: A strong HALS reference for weatherability-focused screens in coatings and polymers.
  • CHLUMILS UV-5151: A practical stabilizer-package reference when broader light-aging protection is needed.
  • CHLUMILS UV-770: A familiar HALS benchmark when weatherability and appearance retention are under review.
  • CHLUMIUV BP-1: A useful UV-absorber reference when absorption-based light protection is being screened.

FAQ for buyers and formulators

Can one UV monomer or resin solve every formulation problem?
Usually no. Commercially strong formulas depend on how several components work together to balance cure, adhesion, flow, and durability.

Why should monomers be screened together with oligomers?
Because monomers can change viscosity, cure rate, shrinkage, and substrate behavior enough to alter the final ranking of the same backbone resin.

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