{"id":5858,"date":"2023-01-18T14:16:38","date_gmt":"2023-01-18T14:16:38","guid":{"rendered":"https:\/\/longchangchemical.com\/?p=5858"},"modified":"2024-12-18T01:30:04","modified_gmt":"2024-12-18T01:30:04","slug":"what-are-the-factors-and-methods-affecting-the-curing-of-coatings","status":"publish","type":"post","link":"https:\/\/longchangchemical.com\/tr\/what-are-the-factors-and-methods-affecting-the-curing-of-coatings\/","title":{"rendered":"Kaplamalar\u0131n k\u00fcrlenmesini etkileyen fakt\u00f6rler ve y\u00f6ntemler nelerdir?"},"content":{"rendered":"

Kaplamalar\u0131n k\u00fcrlenmesini etkileyen fakt\u00f6rler ve y\u00f6ntemler nelerdir?<\/strong><\/h1>\n

Kaplama k\u00fcrleme, kaplaman\u0131n kaplanan nesneye uygulanmas\u0131 ve \u00e7e\u015fitli yollarla kuru bir kaplama filmi (sert ve yumu\u015fak film dahil) olu\u015fturulmas\u0131 i\u015flemidir.<\/p>\n

K\u00fcrleme h\u0131z\u0131n\u0131 etkileyen fakt\u00f6rler temel olarak kaplama t\u00fcr\u00fc, kaplama kal\u0131nl\u0131\u011f\u0131, k\u00fcrleme y\u00f6ntemi, k\u00fcrleme ko\u015fullar\u0131, k\u00fcrleme ekipman\u0131 ve \u00f6zel k\u00fcrleme protokolleri vb.dir.<\/p>\n

 <\/p>\n

(1) Kaplama tipi<\/strong><\/h2>\n

Ayn\u0131 k\u00fcrleme ko\u015fullar\u0131 alt\u0131nda, boya t\u00fcr\u00fc k\u00fcrleme h\u0131z\u0131nda b\u00fcy\u00fck farkl\u0131l\u0131klar g\u00f6sterir. Genel olarak, u\u00e7ucu boya h\u0131zl\u0131 k\u00fcrlenir, ya\u011f bazl\u0131 boya yava\u015f k\u00fcrlenir, polimerik boya \u00e7ok farkl\u0131d\u0131r, \u0131\u015f\u0131\u011fa duyarl\u0131 boyadaki polimerik boya en h\u0131zl\u0131 k\u00fcrlenirken, di\u011fer polimerik boya daha \u00e7ok u\u00e7ucu boya ile ya\u011f bazl\u0131 boya aras\u0131ndad\u0131r, son i\u015flem i\u00e7in mekanize montaj hatt\u0131 kullan\u0131ld\u0131\u011f\u0131nda, u\u00e7ucu boya, asitle k\u00fcrlenen amino alkid boya daha yayg\u0131n olarak kullan\u0131l\u0131r.<\/p>\n

 <\/p>\n

(2) Kaplama kal\u0131nl\u0131\u011f\u0131<\/strong><\/h2>\n

Son i\u015flem s\u00fcrecinde, kaplama temel olarak bir kerede olu\u015fturulmaz, genellikle birden fazla ince kat y\u00f6ntemi kullan\u0131l\u0131r (\u00f6rne\u011fin ya\u011f bazl\u0131 lak genellikle yakla\u015f\u0131k 35\u03bcm, nitrosel\u00fcloz lak yakla\u015f\u0131k 15\u03bcm, vb.) Ayn\u0131 k\u00fcrleme ko\u015fullar\u0131 alt\u0131nda, k\u00fcrlemedeki ince kaplama, i\u00e7 gerilim k\u00fc\u00e7\u00fckt\u00fcr, daha az kaplama kusurunun olu\u015fumu; kaplama \u00e7ok kal\u0131nken, i\u00e7 gerilim daha b\u00fcy\u00fckt\u00fcr, k\u0131r\u0131\u015f\u0131kl\u0131klar ve di\u011fer kusurlar\u0131 \u00fcretmek kolayd\u0131r, \u00e7\u00f6z\u00fcc\u00fcn\u00fcn buharla\u015fmas\u0131 nedeniyle kaplama b\u00fcz\u00fcl\u00fcr, d\u00fczensiz parlakl\u0131k, i\u00e7 k\u00fcrlenmeme vb. ile sonu\u00e7lan\u0131r. Uygulama, polyester boyaya ek olarak, birden fazla katla olu\u015fturulan boya filminin fiziksel \u00f6zelliklerinin, tek katla olu\u015fturulan ayn\u0131 kal\u0131nl\u0131ktaki boya filmine k\u0131yasla daha iyi oldu\u011funu kan\u0131tlam\u0131\u015ft\u0131r.<\/p>\n

 <\/p>\n

(3) K\u00fcrleme ko\u015fullar\u0131<\/strong><\/h2>\n

1- K\u00fcrlenme s\u0131cakl\u0131\u011f\u0131 K\u00fcrlenme s\u0131cakl\u0131\u011f\u0131 \u00e7o\u011fu boya kaplamas\u0131n\u0131n k\u00fcrlenme h\u0131z\u0131 \u00fczerinde belirleyici bir etkiye sahiptir. K\u00fcrleme s\u0131cakl\u0131\u011f\u0131 \u00e7ok d\u00fc\u015f\u00fck oldu\u011funda, solvent buharla\u015fmas\u0131 ve kimyasal reaksiyon yava\u015flar ve kaplaman\u0131n k\u00fcrlenmesi zordur, s\u0131cakl\u0131\u011f\u0131n y\u00fckseltilmesi solvent buharla\u015fmas\u0131n\u0131 ve su buharla\u015fmas\u0131n\u0131 h\u0131zland\u0131rabilir, kaplaman\u0131n oksidasyon reaksiyonunu ve termokimyasal reaksiyonunu h\u0131zland\u0131rabilir ve kaplaman\u0131n k\u00fcrleme h\u0131z\u0131 h\u0131zlan\u0131r, ancak s\u0131cakl\u0131k s\u00fcresiz olarak y\u00fckseltilemez, \u00e7\u00fcnk\u00fc s\u0131cakl\u0131k ve k\u00fcrleme h\u0131z\u0131 birbiriyle orant\u0131l\u0131 de\u011fildir, k\u00fcrleme s\u0131cakl\u0131\u011f\u0131 \u00e7ok y\u00fcksek oldu\u011funda, k\u00fcrleme h\u0131z\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde artmaz, ancak boya filmi sararacak veya Sadece bu de\u011fil, kaplaman\u0131n k\u00fcrlenmesi s\u00fcrecindeki s\u0131cakl\u0131\u011f\u0131n da alt tabaka \u00fczerinde bir etkisi vard\u0131r, alt tabaka \u0131s\u0131t\u0131l\u0131r, nem i\u00e7eri\u011finde de\u011fi\u015fikliklere, alt tabakan\u0131n b\u00fcz\u00fclmesine ve deformasyonuna ve hatta b\u00fck\u00fclmeye, \u00e7atlamaya, u\u00e7ucu boya kaplamas\u0131na neden olur, k\u00fcrleme s\u0131cakl\u0131\u011f\u0131 60 \u2103'yi a\u015farsa, \u00e7\u00f6z\u00fcc\u00fc \u015fiddetli bir \u015fekilde buharla\u015f\u0131r, y\u00fczey tabakas\u0131 h\u0131zla kat\u0131 kurur, i\u00e7 \u00e7\u00f6z\u00fcc\u00fc buhar\u0131 y\u00fczey tabakas\u0131na ula\u015f\u0131r, kabarc\u0131klar \u00fcretmek kolayd\u0131r, bu nedenle yapay k\u00fcrleme y\u00f6ntemleri kullan\u0131l\u0131rken y\u00fczey s\u0131cakl\u0131\u011f\u0131 genellikle 60 \u2103'yi ge\u00e7mez.<\/p>\n

 <\/p>\n

Boya k\u00fcrleme, a\u015fa\u011f\u0131daki \u00fc\u00e7 yayg\u0131n olarak kullan\u0131lan y\u00f6nteme sahip olarak<\/strong><\/h2>\n

 <\/p>\n

I. Do\u011fal k\u00fcrleme.<\/p>\n

Do\u011fal ko\u015fullar alt\u0131nda, solvent buharla\u015fmas\u0131, oksidasyon polimerizasyonu veya bir film olu\u015fturmak i\u00e7in k\u00fcrleme maddesi ile reaksiyon yapmak i\u00e7in hava konveksiyonunun kullan\u0131lmas\u0131, u\u00e7ucu kaplamalar, hava ile kuruyan kaplamalar ve k\u00fcrleme maddesi k\u00fcrleme kaplamalar\u0131 ve di\u011fer kendi kendine kuruyan kaplamalar i\u00e7in uygundur, kurutma kalitesi \u00e7evresel ko\u015fullardan b\u00fcy\u00fck \u00f6l\u00e7\u00fcde etkilenir.<\/p>\n

1\u3001Solvent buharla\u015ft\u0131rma ile k\u00fcrleme<\/p>\n

\u00c7\u00f6z\u00fcc\u00fc, kaplaman\u0131n y\u00fczeyinden buharla\u015f\u0131r, kaplaman\u0131n kat\u0131lar\u0131n\u0131 b\u0131rak\u0131r ve kaplanacak nesnenin y\u00fczeyine ba\u011flanarak kuru bir kat\u0131 kaplama filmi olu\u015fturur.<\/p>\n

2\u3001Hava oksidasyonu ile k\u00fcrleme<\/p>\n

Kaplama kuru filmi yapmak i\u00e7in havadaki oksijenin kullan\u0131lmas\u0131, havadaki oksijen ve kaplama \u00e7apraz ba\u011flanma reaksiyonunun kuru bir kaplama filmi olu\u015fturmas\u0131d\u0131r.<\/p>\n

3\u3001Termal reaksiyon veya kimyasal reaksiyonla k\u00fcrleme<\/p>\n

Bu t\u00fcr bir kaplama, kataliz\u00f6r\u00fcn (asimilat\u00f6r dahil) etkisi alt\u0131nda \u0131s\u0131t\u0131l\u0131r veya kimyasal olarak \u00e7apraz ba\u011flan\u0131r ve kaplamadaki \u00e7e\u015fitli film olu\u015fturucu bile\u015fenler birbirleriyle kayna\u015f\u0131r ve kaplama filminin \u00fc\u00e7 boyutlu bir a\u011f yap\u0131s\u0131n\u0131 olu\u015fturmak i\u00e7in \u00e7apraz ba\u011flan\u0131r.<\/p>\n

 <\/p>\n

\u0130kincisi, geleneksel \u0131s\u0131tma ile k\u00fcrleme.<\/strong><\/h2>\n

Kurutma s\u0131cakl\u0131\u011f\u0131na g\u00f6re kurutma, d\u00fc\u015f\u00fck s\u0131cakl\u0131kta kurutma olarak ikiye ayr\u0131labilir (100\u00b0C'nin alt\u0131nda, esas olarak kendi kendine kuruyan kaplamalar\u0131n veya \u0131s\u0131 direnci d\u00fc\u015f\u00fck malzemelerin y\u00fczey kaplamas\u0131n\u0131n kurutulmas\u0131 i\u00e7in). Orta s\u0131cakl\u0131kta kurutma (100-150\u00b0C, esas olarak kaplamalar\u0131n filmler halinde yo\u011fu\u015fma polimerizasyon reaksiyonu ile k\u00fcrlenmesi i\u00e7in). Y\u00fcksek s\u0131cakl\u0131kta kurutma (150\u00b0C'den y\u00fcksek, esas olarak toz kaplama, elektroforetik kaplama vb. i\u00e7in kullan\u0131l\u0131r)<\/p>\n

1\u3001S\u0131cak hava konveksiyonu art\u0131 radyasyon kombinasyonu k\u00fcrleme<\/p>\n

Genellikle \u00f6nce radyasyon ve ard\u0131ndan konveksiyon, radyasyonla \u0131s\u0131tman\u0131n avantajlar\u0131n\u0131 h\u0131zl\u0131 bir \u015fekilde kullanarak i\u015f par\u00e7as\u0131n\u0131n \u0131s\u0131t\u0131lmas\u0131n\u0131 sa\u011flar ve ard\u0131ndan kurutma kalitesini sa\u011flamak i\u00e7in s\u0131cak hava konveksiyon yal\u0131t\u0131m\u0131n\u0131 kullan\u0131r.<\/p>\n

2\u3001S\u0131cak hava konveksiyonlu k\u00fcrleme<\/p>\n

S\u0131cak hava konveksiyon \u0131s\u0131tma \u00fcniformas\u0131, y\u00fcksek s\u0131cakl\u0131k kontrol\u00fc, y\u00fcksek kaliteli kaplama i\u00e7in uygun, i\u015f par\u00e7as\u0131n\u0131n \u015feklinden ve yap\u0131n\u0131n karma\u015f\u0131kl\u0131\u011f\u0131ndan etkilenmez, ancak yava\u015f \u0131s\u0131tma h\u0131z\u0131, d\u00fc\u015f\u00fck termal verimlilik, ekipman \u00e7ok b\u00fcy\u00fckt\u00fcr, kaplaman\u0131n kabarmas\u0131 kolayd\u0131r, k\u0131r\u0131\u015f\u0131kl\u0131k, y\u00fcksek toz gereksinimleri. Kullan\u0131lan \u0131s\u0131 kaynaklar\u0131 buhar, elektrik, dizel, gaz, s\u0131v\u0131la\u015ft\u0131r\u0131lm\u0131\u015f gaz ve do\u011fal gaz vb.<\/p>\n

3\u3001Eriyik k\u00fcrleme<\/p>\n

Eriyikle k\u00fcrlenen kaplama genellikle kat\u0131 toz tipi kaplama \u00fcr\u00fcnlerini ifade eder.<\/p>\n

 <\/p>\n

3\u3001Radyasyonla k\u00fcrleme<\/p>\n

1\u3001Ultraviyole \u0131\u015f\u0131k (UV) radyasyonu ile k\u00fcrleme<\/p>\n

S\u0131v\u0131 halden kat\u0131 hale d\u00f6n\u00fc\u015f\u00fcm s\u00fcrecini ger\u00e7ekle\u015ftirmek i\u00e7in enerji \u0131\u015f\u0131nlamas\u0131 yard\u0131m\u0131yla bir t\u00fcr kimyasal form\u00fcld\u00fcr (boya, m\u00fcrekkep ve yap\u0131\u015ft\u0131r\u0131c\u0131).<\/p>\n

2\u3001Yak\u0131n k\u0131z\u0131l\u00f6tesi k\u00fcrleme (k\u0131sa dalga k\u0131z\u0131l\u00f6tesi)<\/p>\n

Yak\u0131n k\u0131z\u0131l\u00f6tesi teknolojisi, toz boyalar\u0131n saniyeler i\u00e7inde h\u0131zl\u0131 bir \u015fekilde \u00e7al\u0131\u015fmas\u0131n\u0131 ve k\u00fcrlenmesini sa\u011flar.<\/p>\n

3\u3001K\u0131z\u0131l\u00f6tesi (uzun dalga, orta dalga) radyasyonla k\u00fcrleme<\/p>\n

Genellikle \u0131s\u0131 enerjisine do\u011frudan emilimden sonra nesneye k\u0131z\u0131l\u00f6tesi, uzak k\u0131z\u0131l\u00f6tesi radyasyon kullan\u0131n, b\u00f6ylece kaplama k\u00fcrlenir.<\/p>\n

4\u3001K\u0131z\u0131l\u00f6tesi katalitik termal reaksiyon k\u00fcrleme<\/p>\n

Kaplama filminin k\u00fcrlenmesini sa\u011flamak i\u00e7in k\u0131z\u0131l\u00f6tesi enerjiyi \u0131s\u0131 enerjisine d\u00f6n\u00fc\u015ft\u00fcrmek i\u00e7in kaplaman\u0131n kendisinin kullan\u0131lmas\u0131 bir y\u00f6ntemdir.<\/p>\n

5\u3001Mikrodalga k\u00fcrleme<\/p>\n

Mikrodalga, 0.3 ~ 300GHz frekansl\u0131 elektromanyetik dalgay\u0131 ifade eder. Malzeme, mikrodalga etkisi alt\u0131nda \u0131s\u0131tma ve eritme gibi fiziksel olaylar \u00fcretecek ve kimyasal reaksiyon da meydana gelecektir.<\/p>\n

Kaplamalar Hammaddeler: UV Fotoba\u015flat\u0131c\u0131<\/span><\/a> Ayn\u0131 seri \u00fcr\u00fcnler<\/strong><\/h2>\n

 <\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Fotoba\u015flat\u0131c\u0131 TPO<\/span><\/a><\/td>\nCAS 75980-60-8<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 TMO<\/span><\/a><\/td>\nCAS 270586-78-2<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 PD-01<\/span><\/a><\/td>\nCAS 579-07-7<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 PBZ<\/span><\/a><\/td>\nCAS 2128-93-0<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 OXE-02<\/span><\/a><\/td>\nCAS 478556-66-0<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 OMBB<\/span><\/a><\/td>\nCAS 606-28-0<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 MPBZ (6012)<\/span><\/a><\/td>\nCAS 86428-83-3<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 MBP<\/span><\/a><\/td>\nCAS 134-84-9<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 MBF<\/span><\/a><\/td>\nCAS 15206-55-0<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 LAP<\/span><\/a><\/td>\nCAS 85073-19-4<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 ITX<\/span><\/a><\/td>\nCAS 5495-84-1<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 EMK<\/span><\/a><\/td>\nCAS 90-93-7<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 EHA<\/span><\/a><\/td>\nCAS 21245-02-3<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 EDB<\/span><\/a><\/td>\nCAS 10287-53-3<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 DETX<\/span><\/a><\/td>\nCAS 82799-44-8<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 CQ \/ Camphorquinone<\/span><\/a><\/td>\nCAS 10373-78-1<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 CBP<\/span><\/a><\/td>\nCAS 134-85-0<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 BP \/ Benzofenon<\/span><\/a><\/td>\nCAS 119-61-9<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 BMS<\/span><\/a><\/td>\nCAS 83846-85-9<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 938<\/span><\/a><\/td>\nCAS 61358-25-6<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 937<\/span><\/a><\/td>\nCAS 71786-70-4<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 819 DW<\/span><\/a><\/td>\nCAS 162881-26-7<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 819<\/span><\/a><\/td>\nCAS 162881-26-7<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 784<\/span><\/a><\/td>\nCAS 125051-32-3<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 754<\/span><\/a><\/td>\nCAS 211510-16-6 442536-99-4<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 6993<\/span><\/a><\/td>\nCAS 71449-78-0<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 6976<\/span><\/a><\/td>\nCAS 71449-78-0 89452-37-9 108-32-7<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 379<\/span><\/a><\/td>\nCAS 119344-86-4<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 369<\/span><\/a><\/td>\nCAS 119313-12-1<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 160<\/a><\/span><\/td>\nCAS 71868-15-0<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 1206<\/span><\/a><\/td>\n<\/td>\n<\/tr>\n
Fotoba\u015flat\u0131c\u0131 1173<\/span><\/a><\/td>\nCAS 7473-98-5<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

\u015eimdi Bize Ula\u015f\u0131n!<\/b><\/strong><\/h2>\n

UV Fotoba\u015flat\u0131c\u0131 i\u00e7in COA, MSDS veya TDS'ye ihtiyac\u0131n\u0131z varsa, l\u00fctfen a\u015fa\u011f\u0131daki forma ileti\u015fim bilgilerinizi girin, genellikle 24 saat i\u00e7inde sizinle ileti\u015fime ge\u00e7ece\u011fiz.<\/b><\/strong> Bana e-posta da g\u00f6nderebilirsiniz info@longchangchemical.com<\/span><\/a> \u00c7al\u0131\u015fma saatleri i\u00e7inde (8:30 - 6:00 UTC+8 Pzt.~Sat.) veya h\u0131zl\u0131 yan\u0131t almak i\u00e7in web sitesi canl\u0131 sohbetini kullan\u0131n.<\/h4>","protected":false},"excerpt":{"rendered":"

Kaplamalar\u0131n k\u00fcrlenmesini etkileyen fakt\u00f6rler ve y\u00f6ntemler nelerdir? Kaplama k\u00fcrleme, kaplaman\u0131n kaplanan nesneye uygulanmas\u0131 ve \u00e7e\u015fitli yollarla kuru bir kaplama filmi (sert ve yumu\u015fak film dahil) olu\u015fturma i\u015flemidir. K\u00fcrlenme h\u0131z\u0131n\u0131 etkileyen fakt\u00f6rler temel olarak kaplama t\u00fcr\u00fc, kaplama kal\u0131nl\u0131\u011f\u0131, k\u00fcrlenme y\u00f6ntemi, k\u00fcrlenme [...]<\/p>","protected":false},"author":1,"featured_media":5874,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[114],"tags":[],"class_list":["post-5858","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-catalysts-chemical-auxiliary-agents"],"yoast_head":"\nWhat are the factors and methods affecting the curing of coatings? - Longchang Chemical<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/longchangchemical.com\/tr\/what-are-the-factors-and-methods-affecting-the-curing-of-coatings\/\" \/>\n<meta property=\"og:locale\" content=\"tr_TR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"What are the factors and methods affecting the curing of coatings? - Longchang Chemical\" \/>\n<meta property=\"og:description\" content=\"What are the factors and methods affecting the curing of coatings? Coating curing is the process of coating being applied to the coated object and forming a dry coating film (including hard and soft film) by various means. 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